SafeOffload
 
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Overview

Conventionally, offshore gas fields are developed by building a gas line to shore. If there is no local market for the gas, it may be liquefied and loaded onto LNG carriers for export. There are potential economic, safety and environmental advantages in liquefying the natural gas on the production barge and offloading it to a shuttle gas carrier. Such a system is usually referred to as floating liquefied natural gas or FLNG. A corresponding system may be employed for the consumer end of the LNG transport; re-gasification on a barge rather than ashore.

There are several difficulties in applying these systems. They include:
  • The large size of the cryogenic plant for liquefaction of the natural gas entails the use of a very large ship; a length of 400 m would be typical. This makes the reliability of the mooring system particularly critical. Moreover, there is limited experience in the response of production platforms of such a size.
  • The operation of the plant sets limits on the motion of the ship. Pitch or roll of one or two degrees reduces efficiency and larger motions will close down the process equipment.
  • Because of the cryogenic nature of LNG, conventional floating hoses cannot be used for offloading. The use of LNG loading arms requires the natural gas carrier to approach very close to the production barge and probably moor side by side. Conventional marine practice allows the potentially dangerous close approach and disconnection manoeuvres only in very mild conditions. Similar limitations on approach and offloading apply to stern to bow offloading, whether the mooring is by soft yoke, hawser or other arrangement.
  • When the vessels are moored, relative motions induce high tensions in the lines between the vessels and large angles in the offloading arms. Both aspects limit offloading. If offloading is not possible, production has to be shut down when the storage tanks of the barge are full.
The vessel motions that limit FLNG operations are excited by the environmental winds, waves and currents. If the weather windows that allow production and offloading are sufficient, the system has the potential to work safely and efficiently. The topics that this project addresses are the environmental conditions that influence the whole FLNG system; the interaction between the environment and the production and shuttle vessels; and the responses of the vessels. The goal is to optimise the system to maximise operability and safety.

The objectives of this project are to:
  • maximise the weather windows during which FLNG barges can be offloaded and FLNG can be operated. An optimised hull design and an active heading control strategy may reduce motion levels.
  • maximise the safety and efficiency of the offloading operation, minimise the possibility of collision or breakage of cryogenic lines
  • have the capability to make the best, rational, real-time, risk-based decisions whether to proceed with approach and offloading
  • have the capability to predict the behaviour of vessels during offloading
  • understand the physical processes that govern the vessel motions during offloading
  • have the capability to analyse the offloading process for design: specify environmental criteria, perform dynamic analysis, optimise hull shape, moorings and systems
  • provide motion ranges for design of high-pressure, cryogenic pipes and flexible connectors for offloading
  • provide a prototype of a decision support system that monitors continuously the environment and combines this information with weather forecasts and simulations of vessel motions.

 
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